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DIY forged gates

Gate to the courtyard

Gates are an important part of a street wall or fence. They restrict access to the inside of the structure or to a specific area. Perform not only a protective function, but also act as a decorative decoration of the exterior, indicate the status of the owner. When choosing a quality design, special attention should be paid to its functionality and aesthetic properties. Gate with forging elements looks very elegant and expensive.

The disadvantage of forged products is their high cost. But if you want to set aside your site, while saving money, you can try to make simple fences with your own hands, including individual parts of pressure-treated metal. Openwork metal components can complement swinging, folding, lifting, sliding models.

Features forged gates

Forging has been the main method of metal processing for many millennia. Together with her, the artistic direction also developed. Its main difference is that finished products can be called a work of art to a certain extent. The master invests a piece of himself in each thing, spends a lot of time on the creation process.

Forged designs do not lose their relevance over the years. Gates and gates are appreciated, are very expensive. They have an attractive appearance. Often made according to individual sketches, characterized by a unique design. These protections are versatile. They are combined with any fences. Look great with wooden, brick, stone, corrugated hedges.

Finished gate

Gates from corrugated board Forged gates Forged gates Forging elements Forged gate

Gates are produced by hot or cold forging. In the first case, individual elements are created by heating the alloy in a furnace or furnace. Brought to the right temperature iron blacksmiths give a certain shape. The connection of the individual components occurs by welding, rivets. Experienced blacksmiths are able to bring to life any design, forge a family coat of arms or company logo.

In the manufacture of structures by the cold method, heating is not used. The bending of the metal workpiece is carried out on machines using special templates. The disadvantage of this method is that the material loses its strength characteristics.Some elements have to be bought in finished form, for example, leaves, flowers, patterns. However, such production does not require blacksmithing skills.

Hot products are the most expensive and durable. When they are created, the metal is compacted, its quality characteristics are improved. In this case, even openwork metal curls become very durable.

Advantages and disadvantages

Gates with forging elements are set by owners of houses and summer cottages; they restrict entry into the territory of state institutions, private companies and institutions. They are distinguished by a unique look, able to become a highlight of almost any exterior. They can have a minimal decor, represent whole compositions, emphasizing a certain landscape design. Among the main advantages of forged fences are:

  • Presentable look. They emphasize the status of the owner of the site.
  • The uniqueness of each model. It is possible to order any design made according to the finished project, or make a drawing yourself.
  • Durability and wear resistance. The metal treated with anticorrosion and paintwork materials will last a long time.
  • High strength. The product perfectly performs a protective function.
  • Simple care. It is sufficient to wash the painted surface periodically with a damp cloth.
  • Universality. Art forging is combined with different materials, suitable for different styles.
  • Ecological characteristics. The raw materials used in the production are environmentally friendly, it is safe for humans and the environment.

Goal

Forged gate Forged gates Forged wooden gate Forged fence Forged fence

The disadvantages of the design include:

  • High cost. Forged products, especially those made according to individual drawings, will be very expensive.
  • Long production time. The production of complex models can take weeks, even months.

Varieties

The construction market offers a wide range of forged gates.Making the right choice among the existing diversity is very difficult. To choose the most suitable model at the best price, you need to understand the types of products that combine protective and aesthetic functions. There are several basic criteria by which all structures can be classified:

  1. According to the method of opening the wings:
  • Swing.
  • Retractable.
  • Lifting.
  1. By control method:
  • Mechanical. Opening is done manually.
  • Automatic. Management is carried out using the remote control.
  1. By type of leaf:
  • Open or transparent. The fenced area is perfectly visible through them.
  • Closed or deaf. Hide the site from prying eyes. The shutters are made of a metal sheet over which forging elements are fixed.
  • Combined. Doors partially remain open. The fence is less massive, looks more attractive.

Gate option

Forged gates Gate to the courtyard Metal gate Forged gate Gate to the courtyard

Retractable

The main feature of the sliding gates is their name. They roll away along the fence, save space in the yard, allow the car to drive as close as possible. To open the sash does not require free space in front of them. However, the products are also limited by the minimum opening-closing zone; they cannot be installed if the length of the fence is insufficient.

Forged models are very difficult to manufacture and install. They have a lot of weight, but are characterized by reliability, resistance to wind loads. Sliding products have the following design: frame, inner lining, sliding mechanism. Depending on the type of the last element, rail, cantilever, hanging options are distinguished on the support beam. Each type has its own individual properties.

Sliding gates

Lifting

There are two main types of overhead gates: rolling, overhead. The first type cannot even include individual forging elements.The second option is a more robust design. Panel products have a fairly simple device. They consist of a frame, cloth, guides. The basis of the entire system is a rectangular steel frame welded from shaped pipes.

Fences are most often installed in the garage, less often at the entrance to the site. When open, they significantly reduce the height of the opening. Forged models are very rare. This is due to the load on the lifting mechanism, which is designed for a certain weight. Therefore, when installing massive structures, only counterweight devices are used, articulated lever systems are not suitable.

Rolling gates

Massive

The main feature of massive gates is their closedness. They can be both retractable and oar. Deaf models are completely made of metal, have a fairly large weight, so reinforced fittings are used during their installation. Their back wall is sheathed with iron, the front side of the canvas is decorated with a three-dimensional image or decorative ornament made of forged elements.

This is one of the most expensive designs, which is available for wealthy people. She is able to decorate a chic mansion, a presentable cottage, a commercial property. Products belong to the category of elite, they are often installed together with a similarly designed fence. They hide fenced territory from prying eyes, provide maximum protection.

Massive gate

Swing

This is the most common and popular species. The gates are characterized by a fairly simple design. They consist of a frame, sheathing, support posts, hinges, bolts and locks. There is a wide variety of these products. There are single-wing and double-wing variants. The last of these models may have different leaf lengths. By the presence of gates, deaf are distinguished, as well as fences with an integrated, freestanding door.

Swing gates have the lowest cost compared to other models. They are undemanding in service, characterized by a long service life. When installing them, there is no need to concrete the territory adjacent to the fence. Sashes open manually, can be opened in different directions, depending on the location of the hinges.

Swing gates

Forging material

In the production of gates using different raw materials. It all depends on their device. Any product includes a frame and decorative forging elements, and sheathing material for sashes can also be used. In most cases, for the manufacture of the frame, profile pipes, a corner are used, but there are also exclusive models in which all the components are completely forged.

For casing, the steel leaf, wood, polycarbonate, profiled sheet can be used. The most durable structures are made of thick-walled metal. Forged elements are most often produced from ordinary steel, in the case of the cold method - from metal in the form of a circle, strip, bar. The most high-quality and durable models are made of stainless steel, but they are very expensive.

The forged components are fastened using spot welding. The weld is cleaned with a grinder with a grinding disc. To increase the operational life, the surface is treated with anti-corrosion solutions. After it is primed, covered with a layer of paint. Sometimes two or more colors are used for painting, such coloring allows you to give the design a more effective look.

Forging material

Forged elements, ornaments and decorations for gates

To decorate the fence, a wide variety of forging elements are used. With their help create original and unique designs. All existing patterns can be conditionally divided into three main groups in which are displayed:

  • Geometric shapes.The largest category, which includes many types of components, for example, decorative products in the form of twisted pipes, stripes with a pattern.
  • Plant motifs. This is one of the most popular destinations. On sale you can find many finished parts that look like leaves, flowers, branches, vines. There are whole compositions with the image of natural landscapes.
  • Animals. Meet less often than the previous option. Most often represented by images of birds and animals.

In cold metal processing, metal rods are most often used. They are bent, milled, pulled, flattened, forged. Of the most popular components, we can distinguish:

  • curlicues;
  • spirals;
  • rings;
  • heads;
  • paws and peaks;
  • coinage;
  • baskets;
  • the vine;
  • strips to give strength.

Gate option

Gate example Forging for gates Forged door options Gate Ornaments Gate Ornaments

Style and Design

Entrance gates, a gate, a fence are a kind of cover for the general design of the site, houses located on it, and other structures. First of all, all elements of the fence should be combined with each other, as well as consistent with the overall design of the fenced area, the existing facilities on it. For clarity, consider some of the most popular styles:

  • Renaissance. Gates and gates should contain an ornament. Pattern development begins at the center. The main element of the picture are spiral curls created from rods of circular cross section that intersect with each other. Art forging seems weightless.
  • Modern. When creating the composition, smooth lines similar to the bending of plant stems are used. The ornamental pattern is based on a sample of flowers. The animal world is represented by swans, eagles, bats.
  • Minimalism. Products have a strict look and the simplest form. They have practically no curls, but there are bends.
  • Art Deco. The design looks expensive and natural. You cannot use stamped blanks here.Every detail is exclusive, first you need to draw it.
  • Romanesque. At registration fabulous plots, plant and animal ornaments are used. Symmetrical patterns and semicircular arches located above the entrance are characteristic.

Gate design

Gate to the courtyard Gate example Gate option Gate to the courtyard Gate design

Color spectrum

The gates can be painted in any color. Choosing the right shade is an important step in installing a design. Not only the appearance of the product itself depends on it, but also the general perception of the entire site. Professional designers have developed a number of rules that should be followed when designing an entry fence:

  • The tone of the gate and hedge should be combined with the shade of the roof of the house.
  • Black color is universal. It looks great on the background of any landscape.
  • White, light gray tone allows you to visually increase the area of ​​the fenced area.
  • Blue color will create the effect of merging hedges with the surrounding space.
  • Green should not be chosen if there are a large number of plantings in the territory.
  • Bright background looks spectacular, but quickly tires.
  • Dark colors do not attract attention. This design is suitable for privacy lovers.
  • When facing support pillars with brick or masonry, the color of the forged elements is limited to brown and beige.

Blue gate

Light gate Red gate Gray gate Gate option Black gate

Manufacturing technology forged elements

Technological processing of metal includes various methods. Performing forging operations, the specialist uses various techniques, applies special tools, giving the material the necessary shape and dimensions. To begin the independent manufacture of gates, you should familiarize yourself with existing technologies. Forging - high-temperature processing of metal billets. Its special kind is the cold method.

They study blacksmithing in specialized educational institutions. If it is not possible to take special courses, then you can try to master the process yourself.To do this, you can use specialized literature, study master classes, existing sizes of parts.

Production of forged gates

Cold forging and necessary tools

The method of cold metal processing allows it to be deformed without heating. This method does not require special blacksmithing skills, so it has become quite widespread. Using this technology, you can make beautiful gates yourself. Most of the details are done with your own hands, some forged elements (leaves, flowers, patterns) will have to be purchased ready-made. Firmly deciding to make a design at home, it is worth considering a number of points:

  • the process takes a lot of time;
  • when the bar is deformed in this way, its strength characteristics are reduced;
  • straightening an incorrectly bent workpiece is problematic, and sometimes impossible;
  • for work, special devices will be required;
  • equipment purchased or manufactured by yourself may not be needed in the future;
  • despite the possible difficulties that may arise during the work, home-made entry barriers will cost much cheaper than purchased models;
  • To give the design a finished look, it is worth considering the purchase of finished forged fittings.

Cold forging

To create parts you will need the following machines and templates: gnut, snail, wave, twister, flashlight, globe. Buying equipment for a single element production is not profitable. Its cost will pay off only after the manufacture of several fences. To save money, you can independently make the simplest devices. Of the tools you need only a welding machine and a grinder.

Hot forging

Hot forging is one of the oldest methods of working with metals; it has not lost its relevance even now. So they create unique products, often custom-made. All elements are made by hand, each of them is exclusive.The bottom line is to heat the alloy of iron with carbon (steel) in the furnace or furnace, after which it is given the desired shape.

When working, different tools are used: hammers, sledge hammers, pincers, anvil, bending forks, metalwork and forging chisels, nails, ironing. Forging blanks requires a specialist to have some experience and knowledge in the field of heat treatment of materials. The metal overexposed in the furnace will lose its properties, become more brittle, and defects, for example, cracks, may appear during processing.

Hot forging

In the absence of special education, skills, equipment, professionally creating forged elements at home will not work. However, you can try to prove yourself, organize a workplace from affordable, relatively inexpensive equipment. As an anvil, you can use a piece of rails, weld a horn from improvised means, provide air with a vacuum cleaner.

Features and installation rules

Installation of forged gates is a rather difficult task. As with any job, building skills are required here. First of all, it is necessary to establish the supporting bearings, which are the basis for any entry structure. When choosing a suitable profile, it is worth considering the weight of the entire structure. Installed racks are recommended to overlay with brickwork, which will increase their stability.

Under each pillar, it is necessary to dig a hole up to 1.5 m deep. Tamp the bottom, fill in a pillow of sand and gravel 30 cm thick. Then install support posts, level them, and concrete them. When installing rail sliding gates, it is necessary to fill in the strip foundation along the entire path of the leaf movement.

DIY installation

Installed gate Finished gate Gate to the courtyard Installation process How to install a gate

After a week, when the concrete dries, you can proceed with the installation of the target. On the welded frame, the seams should be cleaned, the metal coated with an anticorrosive composition, primed, painted.After the finished frame is required to attach to the installed poles, try on it, weld reinforced hinges to the racks. Hang the sashes, check for proper opening.

Shod gate from a professional flooring

Decking is a profiled steel sheet made by cold rolling. This is a fairly thin and durable material. Thanks to its coating, it is resistant to various atmospheric precipitation, not susceptible to corrosion. It is quite simple to work with this building material, it is easy to look after it.

Profiled sheet is used not only as a roofing, but also in the arrangement of fences, they are sheathed gates. Its main feature is light weight. It does not burden a massive forged structure. The corrugated sheet has an attractive appearance, allows you to hide the fenced area from prying eyes.

Swing gates

Dark gate Ready Gate Option Gates from corrugated board Forged gates Gates from corrugated board

Forged Polycarbonate Gate

In composite fencing, different materials can be used as cladding. One of them is polycarbonate. Its widespread use indicates the high quality of polymer plastic. There are two main types of this raw material: monolithic and cellular. With their help, you can create unusual designs.

Recently, this building material began to be used in the construction of fences and gates. It is characterized by good sound insulation, high strength. It is quite simple to work with him, he can be given any form. A special role is played by its light conduction. There are transparent and matte models.

Polycarbonate Gate

Ready Gate Option Forged Polycarbonate Gate Forged gates Polycarbonate Gate Swing gates

Forged gates with integrated gate

In relation to the gate, the gate can be located separately, mounted in the sash. A separate design looks much more solid, it is not limited in height, can have any width. In some cases, it is not possible to install a freestanding door, then resort to the second option. The built-in door allows you to save space, reduce waste on materials.

When designing such a design, the presence of a threshold from below should be taken into account, the door should be limited in height from above and in width, and additional load on the frame. Experts recommend minimizing the violation of the weight balance. Therefore, for swing models, it is recommended to provide the opening as close to the hinges as possible, in sliding products to bring them closer to the counterweight.

Gate with a gate

Gate with a gate Open gate with gate Gate and gate Gate with integrated gate Open gate

Wooden gate with forging elements

Natural wood is a traditional building material. In appearance, wooden gates are in no way inferior to metal counterparts, and in combination with forged elements look much more attractive than steel structures or profiled sheets sheathed. Particularly noteworthy are antique-made products that simply cannot be made from other raw materials.

Fences made of natural wood have a low cost, and with proper surface treatment they will last a very long time. As decorative forging elements, hinges, handles, and bolts are used in them. When using metal frames, the strength of the structure increases significantly, this allows you to combine wood with any forged objects.

Wooden gate

Forged wooden gates Wood gate Forged wooden gate Wood gate Wooden gate

Gate Care Features

Forged products do not require special care, but the periodic holding of certain events will help to extend the service life and maintain an attractive appearance. The gates are constantly on the street and are exposed to the negative effects of the external environment. Only high-quality materials of manufacture allow the product not to rust. It is enough to wipe them with a damp sponge. In other cases, you must adhere to the following care rules:

  • Conduct a monthly thorough inspection of all bends and inaccessible places;
  • Immediately eliminate the slightest trace of rust;
  • Once a year, cover with anticorrosive protective compounds;
  • Do not let the grease dry out on moving parts (hinges, at joints).

Gate Care

Conclusion

Gates with forging elements allow you to decorate any site, indicate the status of the owner, his taste preferences. Forged objects for them can be produced using the hot and cold metal processing method. If you want to save money, you can try your hand at blacksmithing, make simple components yourself, and install the fence yourself.



Passion for design turned into work. There is little experience in the architectural bureau.


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